AL.MA. Srl · Italy

AL.MA. RSA250N double-sheet ravioli and varenyky line

Two sheets instead of one — where the filling is delicate and the seal has to hold

• 300 kg/houtput
• 2 × 250 mmdough sheets
• 4items in the line
• 22 kWpower

Request a quotation Data sheet: AL.MA. RSA250N double-sheet ravioli and varenyky line (PDF) Watch video

Supply · installation and commissioning · staff training · service across Ukraine

The equipment in brief

Manufacturer photos

Photos from the manufacturer’s materials.

Key advantages

Who this equipment is for

The RSA250N line is chosen where ravioli and vareniki are not a secondary range:

• semi-finished product workshops
• frozen product plants
• fresh pasta and ravioli production
• restaurant and catering production
• workshops with chunky fillings
• the start of industrial vareniki production

How it works

1. MixingThe IMP540-80R mixes the dough and discharges it into the sheeter.
2. Two sheetsThe CA250FD produces two sheets 250 mm wide.
3. Feeding the fillingThe PLA100 lobe pump feeds it continuously between the sheets.
4. FormingThe RSA250N bonds the sheets and cuts the product with an interchangeable die.
5. OutfeedThe finished products go onto the conveyor — on to freezing or packing.

Purpose

A line for producing ravioli, varenyky and dumplings from two dough sheets in a range of shapes. It is designed to work with fillings of any consistency, including delicate fillings containing pieces — meat, cheese or vegetable: the filling is fed continuously by a lobe pump and keeps its structure. This is the entry level in the double-sheet range — more compact than the RSA540 line and intended for smaller volumes.

Line composition

• IMP540-80R dough mixer — tilting, discharges the dough directly into the sheeter
• CA250FD or CA250FDA sheeter — produces two dough sheets 250 mm wide
• RSA250N forming machine — forms the product from two dough sheets with an interchangeable die
• PLA100 lobe pump — continuous filling supply to the forming machine

The dough mixer is used as a separate machine: the sheeter is fitted with a receiving hopper designed to accept dough discharged from it. All parts in contact with dough and filling are made of stainless steel and other non-toxic materials suitable for the food industry. The equipment complies with current CE standards.

1. IMP540-80R dough mixer

A tilting dough mixer for preparing the dough and discharging it directly into the sheeter.

• Bowl entirely of AISI 304 stainless steel, shaft with inclined profiled blades for even dough distribution
• Discharge by tilting with vertical lift along two AISI 304 stainless steel rack-and-pinion guides
• Independent drive, control panel on the machine, safety devices
• Noise level at the operator's position LAeq = 68.0 dB (A)

2. CA250FD / CA250FDA sheeter

An automatic machine producing a double-laminated dough sheet: it prepares two 250 mm sheets from which the forming machine shapes the product.

• Loading hopper with stainless steel shafts and blades
• Stainless steel sheeting group — gramola unit and laminating cylinders
• Construction entirely of stainless steel, round-tube frame
• Belt conveyor made of material certified for food products
• Control panel and electrical cabinet with safety devices to CE standards

The FDA version has the same dimensions, weight, power and output but additionally features a tilting hopper with folding side walls and a new step-by-step gramola rotation system for full sanitary cleaning.

3. RSA250N forming machine

A machine for producing ravioli from two dough sheets in a range of shapes. For continuous operation it works together with a lobe pump feeding the filling.

• Construction entirely of stainless steel
• Two separate stainless steel sheeting groups with adjustable thickness, controlled by an automatic motovariator
• Quick and simple die change
• Adjustment of the filling quantity inside the product according to the shape
• Belt conveyor made of food-grade certified material
• Functions controlled by independent motovariators; control panel and electrical cabinet with safety devices to CE standards
• Wheels for moving the machine

4. PLA100 lobe pump

A lobe pump for continuous filling supply to the forming machine. It handles meat, cheese and vegetable fillings, including those containing pieces: the filling comes out dense and unchanged in character.

• Tilting cover with a safety grid
• Rotor and lobes are easily dismantled for sanitary cleaning
• Machine entirely of stainless steel
• Supplied in two versions — PLA100-A and PLA100-B

General specifications

Calculating the output. The forming machine is limited by the number of cycles per minute. The output is calculated as: cycles per minute × products per cycle × weight of one product × 60. On average the forming machine runs at about 90 cycles per minute (up to 110). The number of products per cycle is set by the die, so the actual output depends on the chosen shape and product weight. The figures given are indicative.

Product range and dies

The forming machine with interchangeable dies produces double-sheet dough products: square and rectangular ravioli, round ones (including classic dumplings), half-moons (varenyky) and figured shapes. One die is included with the machine and the shape is chosen by the customer; additional dies, including custom shapes, are made to order. The full AL.MA. shape catalogue is included in the PDF datasheet.

Weight, dimensions and output are indicative and may vary depending on the dough sheet thickness and the dough-to-filling ratio.

Why customers buy from us

AL.MA. Srl builds the machine. We are responsible for making it work on your product in your workshop — and for keeping it working. That is eight steps, and all of them are ours:

1. Selection for your product
2. Delivery
3. Installation
4. Commissioning
5. Staff training
6. Warranty
7. Service
8. Spare parts

Supplier in Ukraine: EURO CLASS TECHNOLOGY LLC, 27 Vadyma Hetmana St., Kyiv 03056 · tel. +38 044 225 93 72, +38 067 566 0 566 · kyuri@ec-cibo.kiev.ua

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