Dumpling lines · subsection
Two-sheet dough products — AL.MA. RSA series lines
The product is formed between two separate sheets — hence the even seam and the freedom in the filling
- 3configurations
- 300–2800 kg/houtput range
- 2 × 250 / 540 mmdough sheets
- PLA100lobe filling pump
Selection for your product · supply · installation and commissioning · staff training · service across Ukraine
About this subsection
In the RSA series the product forms between two separate dough sheets: the lower sheet carries the filling, the upper one covers it and the seam runs around the whole perimeter. That gives a more even join than folding a single sheet, and a wider choice of formats — square and rectangular ravioli, round dumplings, half-moons and shaped products.
The main advantage of the series is the filling. It is fed by a PLA100 lobe pump as a continuous flow rather than in portions under pressure, so pieces of meat, cheese or vegetables keep their structure. For delicate fillings that is decisive: in a portion depositor they are ground into a paste.
Three configurations. The RSA250N line is the junior step, up to 300 kg/h. The RSA540 of six items gives up to 700 kg/h and returns the shredded sheet to the sheeter. The multi-station complex with a GR.IM.2000 continuous mixer and a NAV-4 shuttle system reaches 2800 kg/h in the four-station configuration.
Items in this section
AL.MA. RSA250N ravioli and vareniki line
Up to 300 kg/h · two 250 mm sheets · PLA100 filling pump.
RSA540 ravioli and vareniki line
Up to 700 kg/h · two 540 mm sheets · six items, virtually no waste.
Multi-station RSA540 line with the GR.IM.2000 mixer
Up to 2800 kg/h · 3–5 stations · NAV-4 shuttle system.
Comparison of the items in this section
The items solve different tasks, so comparing them for "which is better" makes no sense. This table answers a different question — which of them is yours:
| Item | What it does | Key parameters | Who it is for |
|---|---|---|---|
| RSA250N | forms between two sheets | up to 300 kg/h · 2 × 250 mm · 22 kW | delicate fillings, smaller volumes |
| RSA540 | the same, closed dough loop | up to 700 kg/h · 2 × 540 mm · 29 kW | vareniki and ravioli by the tonne |
| RSA540 · 4 stations | parallel stations, NAV-4 shuttle | up to 2800 kg/h · 3–5 stations | factory scale |
The parameters are taken from the manufacturers’ technical catalogues. The exact configuration and output are selected for the customer’s product.
Video from real projects
The clips were filmed on equipment of this type at work.
The clips were filmed at our customers’ plants.
How we select the equipment
- The taskYou describe the product, the volume per shift and the space in the workshop. If the product does not exist yet, we discuss what it should be.
- CalculationAn engineer works out the output, chooses the units and the interchangeable tooling and checks the dimensions against the manufacturer's drawings.
- The offerYou receive the composition of the set, the specifications, the lead time and the price. If needed, several options for different budgets.
- ImplementationSupply, installation, commissioning on your own product, staff training — and service afterwards.
Why customers buy from us
The factories build the machines. We are responsible for making the equipment work on your product in your workshop — and for keeping it working. That is eight steps, and all of them are ours:
- Selection for your product
- Delivery
- Installation
- Commissioning
- Staff training
- Warranty
- Service
- Spare parts
Selection for your product
We calculate the configuration for your product, volume and premises.
Delivery and installation
Transport, positioning in the production room, setting up.
Commissioning
Bringing the equipment up to regime on your own product.
Staff training
We train operators and technologists, including tooling changes.
Spare parts and tooling
Original components, interchangeable units, dies and matrices.
Warranty and service
Warranty and post-warranty service across Ukraine.
Frequently asked questions
Why two sheets if one is simpler?
Because of the filling and the seam. A lobe pump feeds the filling continuously between the sheets, so the pieces are not ground down — which matters for meat, cheese and vegetable fillings. And the seam runs around the whole perimeter between two sheets rather than along the fold of one.
Which product formats are available?
Square and rectangular ravioli, round dumplings, half-moons and shaped products — the format is set by the die. One die comes with the forming machine, the rest are made to order.
What happens to the unused sheet?
On the RSA540 and the multi-station lines a shredder cuts it up and the return system sends the dough back to the sheeter — the line runs with virtually no waste. On the RSA250N line a return system is not provided.
Can the line be taken without a dough mixer?
Yes. A receiving hopper is fitted to the sheeter, sized for discharge from your existing mixer. That makes sense when a mixer is already there and has enough output.
Not sure where to start?
Describe the task and our engineer will propose a solution and prepare a quotation. We need to know:
- which product and at what weight;
- which filling — chunky or smooth;
- how many kilograms or tonnes per shift;
- whether you already have mixing equipment.
If you do not have all the answers yet, send what you have. We will work out the rest in conversation.
Prefer to talk? Call +38 067 566 0 566 or write to kyuri@ec-cibo.kiev.ua