AL.MA. Srl · Italy
AL.MA. RSA540 double-sheet ravioli and varenyky line
Six items and a closed dough loop — the trimmings go back to the sheeter
- 700 kg/houtput
- 2 × 540 mmdough sheets
- 6items in the line
- 29 kWpower
Supply · installation and commissioning · staff training · service across Ukraine
- The equipment in brief
- Key advantages
- Who this equipment is for
- How it works
- Manufacturer photos
- Purpose
- Line composition
- 1. IMP540-80R dough mixer
- 2. CA540FDA sheeter
- 3. RSA540 forming machine
- 4. PLA100-A lobe pump
- 5–6. Scrap cutter and return system
- General specifications
- Product range and dies
- Why customers buy from us
- Configuration enquiry
The equipment in brief
Manufacturer photos
Photos from the manufacturer’s materials.
Key advantages
A closed dough loop
The unused sheet is shredded and returned to the sheeter — the line runs with virtually no waste.
Twice the sheet width of the 250 series
540 mm against 250 — more products at the same cycle rate.
Delicate fillings are not damaged
The PLA100-A lobe pump feeds the filling continuously and the pieces keep their shape.
A defined footprint
5060 × 2850 × 2700 mm — the workshop layout is done before delivery, not after.
An interchangeable die per format
Ravioli, vareniki and dumplings of various sizes on one line.
Stainless steel and CE
Certified food-grade belts, stainless steel in contact with the product.
Who this equipment is for
The RSA540 goes where vareniki and ravioli run by the tonne:
- industrial semi-finished product plants
- frozen product factories
- fresh and frozen pasta production
- producers with their own brand
- workshops with shock freezing downstream
- export-oriented plants
How it works
- MixingThe IMP540-80R mixes the dough and discharges it into the sheeter.
- Two sheetsThe CA540FDA produces two sheets 540 mm wide.
- Feeding the fillingThe PLA100-A lobe pump feeds it continuously.
- FormingThe RSA540 bonds the sheets and cuts the product with a die.
- Scrap returnA shredder cuts up the trimmings and the system returns them to the sheeter.
Purpose
An industrial line for producing ravioli, varenyky and dumplings from two dough sheets in a range of shapes. It is designed to work with fillings of any consistency, including delicate fillings containing pieces — meat, cheese or vegetable: the filling is fed continuously by a lobe pump and keeps its structure. Unused dough sheet is cut up and returned to the sheeter, so the line runs with virtually no scrap loss.
Line composition
| No. | Item |
|---|---|
| 1 | IMP540-80R dough mixer |
| 2 | CA540FDA sheeter |
| 3 | RSA540 forming machine |
| 4 | PLA100-A lobe pump |
| 5 | Scrap cutter |
| 6 | Scrap return system |
All parts in contact with dough and filling are made of stainless steel and other non-toxic materials suitable for the food industry. The equipment complies with current CE standards.
1. IMP540-80R dough mixer
A tilting dough mixer for preparing the dough and discharging it directly into the sheeter.
- Bowl entirely of AISI 304 stainless steel, shaft with inclined profiled blades for even dough distribution
- Discharge by tilting with vertical lift along two AISI 304 stainless steel rack-and-pinion guides
- Independent drive, control panel on the machine, safety devices
- Noise level at the operator's position LAeq = 68.0 dB (A)
| Parameter | Value |
|---|---|
| Bowl capacity (semolina + moisture) | 80 kg |
| Mixing time | 10–15 minutes |
| Depth | 1300 mm |
| Height, width | to be confirmed at order |
| Weight | 585 kg |
| Installed power | 6 kW |
2. CA540FDA sheeter
An automatic double-sheet sheeter: it prepares two 540 mm sheets from which the forming machine shapes the product.
- Loading hopper with stainless steel shafts and blades, tilting, with folding side walls
- Sheeting group: gramola unit with stainless steel rollers and stainless steel laminating cylinders
- Step-by-step gramola rotation system for full sanitary cleaning
- Construction entirely of stainless steel with access doors for easy washing, round-tube frame
- Belt conveyor made of food-grade certified material
- External main drive with inverter, electrical cabinet and CE control panel
| Parameter | Value |
|---|---|
| Dough sheet width | 2 × 540 mm |
| Height | 1880 mm |
| Width | 1950 mm |
| Length | 1880 mm |
| Weight | 2720 kg |
| Installed power | 13 kW |
3. RSA540 forming machine
A machine for producing ravioli from two dough sheets in a range of shapes. For continuous operation it works together with a lobe pump feeding the filling.
- Two separate stainless steel sheeting groups with adjustable thickness, controlled by an automatic motovariator
- Quick and simple die change
- Adjustment of the filling quantity inside the product
- Vacuum pump application
- Belt conveyor made of food-grade certified material
- Functions controlled by independent motovariators; control panel and electrical cabinet with safety devices to CE standards
- Wheels for moving the machine
| Parameter | Value |
|---|---|
| Output | up to 700 kg/h |
| Dough sheet width | 540 mm |
| Laminator, H×W×D | 1980 × 1550 × 1160 mm · 980 kg |
| Die trolley, H×W×D | 160 × 1050 × 700 mm · 395 kg |
| Installed power | 8.5 kW |
| Die | one included in the supply, shape chosen by the customer |
4. PLA100-A lobe pump
A lobe pump for continuous filling supply to the forming machine. It handles meat, cheese and vegetable fillings, including very delicate ones containing pieces: the filling comes out dense and unchanged in character.
- Tilting cover with a safety grid
- Screw removable without tools — for easy sanitary cleaning
- Machine entirely of stainless steel
| Parameter | Value |
|---|---|
| Height | 1685 mm |
| Width | 760 mm |
| Depth | 720 mm |
| Lobe height | 110 mm |
| Weight | 200 kg |
| Installed power | 1.5 kW |
5–6. Scrap cutter and return system
The cutter cuts up unused dough sheet for continuous return into production: cutting group with stainless steel rollers, independent variator drive, speed directly proportional to the laminator speed; anodised aluminium construction, safety devices. The scrap collection belt running from the forming machine to the return system is made of stainless steel with an independent variator drive, food-grade belts and transparent Plexiglas inspection guards.
The scrap return system is a belt elevator conveyor loading the CA540FDA sheeter: construction entirely of stainless steel, food-grade belt, independent variator drive. The cut-up sheet is returned for reprocessing together with fresh dough.
General specifications
| Parameter | Value |
|---|---|
| Line output | up to 700 kg/h |
| Dough sheet width | 540 mm (sheeter 2 × 540 mm) |
| Total installed power | 29 kW |
| Power supply | 380 V / 3 ph + N + E / 50 Hz |
| Floor area envelope (L×H×D) | 5060 × 2850 × 2700 mm |
| Materials | stainless steel, food-grade certified belts |
| Conformity | CE standards |
Calculating the output. The forming machine is limited by the number of cycles per minute. The output is calculated as: cycles per minute × products per cycle × weight of one product × 60. On average the forming machine runs at about 90 cycles per minute (up to 110). The number of products per cycle is set by the die, so the actual output depends on the chosen shape and product weight. The figures given are indicative.
Product range and dies
The forming machine with interchangeable dies produces double-sheet dough products: square and rectangular ravioli, round ones (including classic dumplings), half-moons (varenyky) and figured shapes. One die is included with the machine and the shape is chosen by the customer; additional dies, including custom shapes, are made to order. The full AL.MA. shape catalogue is included in the PDF datasheet.
Weight, dimensions and output are indicative and may vary depending on the dough sheet thickness and the dough-to-filling ratio.
Why customers buy from us
AL.MA. Srl builds the machine. We are responsible for making it work on your product in your workshop — and for keeping it working. That is eight steps, and all of them are ours:
- Selection for your product
- Delivery
- Installation
- Commissioning
- Staff training
- Warranty
- Service
- Spare parts
Delivery
We bring the equipment to your plant.
Installation
Positioning in the production room, setting up and connection.
Commissioning
Testing and bringing the machine up to regime on your own product.
Staff training
We train your operators and technologists to run the equipment.
Spare parts
Supply of original components from the manufacturer.
Warranty and service
Warranty and post-warranty service across Ukraine.
Supplier in Ukraine: EURO CLASS TECHNOLOGY LLC, 27 Vadyma Hetmana St., Kyiv 03056 · tel. +38 044 225 93 72, +38 067 566 0 566 · kyuri@ec-cibo.kiev.ua
Not sure which configuration you need?
The line is configured for your volume. Tell us:
- which product and at what weight;
- which filling — chunky or smooth;
- how many tonnes per shift you need;
- the dimensions of the floor area you have.
Our engineer will propose the right configuration and prepare a quotation.
Prefer to talk? Call +38 067 566 0 566 or write to kyuri@ec-cibo.kiev.ua
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Up to 2800 kg/h · 3–5 stations · shuttle system.
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DN540AL.MA. DN540 dumpling line
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CA160RAL.MA. CA160R combined machine
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